As a Mechanical Engineering student, hardware design is the foundation of my robotics work. I bridge the gap between software and physical systems — every robot I build is designed end-to-end in SolidWorks before fabrication.
Design Process
- Conceptual Design — Requirements analysis, kinematic studies, and initial sketches based on competition rules and task constraints
- Detailed CAD — Full parametric SolidWorks assemblies with tolerances, BOM generation, and interference checks
- FEA Analysis — Structural simulation using SolidWorks Simulation for stress, deflection, and factor-of-safety validation
- Manufacturing Drawings — Production-ready technical drawings with GD&T for CNC, laser cutting, and 3D printing
Drivetrain Engineering
Drivetrain design is critical for competition robots. My experience spans:
- Differential Drive — Two-wheel drive with caster for DD Robocon 2024, featuring brushless DC motors with planetary gearboxes
- Swerve Drive — Three-wheel omnidirectional swerve for DD Robocon 2025, with independent steering and drive modules
- Motor Selection — Torque-speed analysis, gear ratio optimization, and thermal management for continuous operation
Fabrication Methods
I have hands-on experience with multiple fabrication techniques including CNC milling, laser cutting (steel and aluminum), 3D printing (FDM and SLA), and manual machining. The robots are designed for rapid assembly and field-serviceable maintenance.
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